Custom Engineering & Fabrication
Tailored solutions to meet unique project requirements, from finite element modeling to heavy structural maritime assemblies.
Rigorous quality compliance, international maritime standards, and engineered durability.
Purpose-Built for Rigorous Industrial & Maritime Demands
When standard off-the-shelf equipment fails to satisfy bespoke operational constraints, Elyon Engineering provides custom design, engineering calculation, and specialty fabrication. We turn client blueprints or physical sample components into fully certified industrial assets built from high-strength steels, wear-resistant alloys, or non-ferrous metals.
Every unit and procurement schedule is audited against ISO standards, ensuring precision fabrication, component longevity, and seamless field installation.
- 3D SolidWorks and Autodesk Inventor CAD modeling with Finite Element Analysis (FEA)
- Heavy structural steel welding for cranes, lifting beams, and load-rated spreader bars
- Wear-resistant Hardox / Raex plate fabrication for material handling hoppers and chutes
- Hydraulic power unit (HPU) custom frames and stainless steel piping manifolds
- Reverse engineering of discontinued maritime propulsion and deck machinery parts
Key Performance Attributes
Proof Load Testing & Certification
Custom lifting equipment is proof-load tested up to 200 tonnes with third-party classification society witness certificates.
Engineering Simulation (FEA)
Comprehensive structural stress, deflection, and fatigue life analysis prior to steel cutting and welding.
Specialty Metallurgy
Proficiency in Duplex stainless steel, Hardox wear plates, bronze bushings, and high-tensile structural grades (S355/S690).
Turnkey Integration
Includes sandblasting to SA 2.5, multi-coat marine epoxy paint systems, and on-site mechanical alignment.
Standard Equipment & System Ratings
| Parameter | Standard Capability |
|---|---|
| Lifting Capacity | Single-piece assemblies up to 30 tonnes |
| Weld Standards | ASME IX, EN ISO 15614-1, AWS D1.1 qualified WPS/PQR |
| Surface Preparation | Shot blasting to ISO 8501-1 Sa 2.5 / Sa 3.0 |
| Coating Systems | Three-coat marine epoxy / polyurethane up to 350 µm DFT |
| Inspection Protocol | 100% Visual, UT / MT / PT NDT inspection reports |
| Design Codes | Eurocode 3, AISC 360, DNVGL-ST-0378 Lifting Appliances |
Primary Operational Applications
Have Specific RFQ Requirements?
Submit your drawings or specifications for rapid review.
Explore Other Engineering Solutions
Industrial Electric Rust Removal Equipment
High-performance surface preparation systems for demanding environments, designed for rapid corrosion abatement on ship hulls, ballast tanks, and structural steel.
Outsourced Manufacturing Solutions
Precision manufacturing with global quality standards, offering end-to-end contract production from raw material sourcing to final QA certification.
Project Electrical Supplies
Reliable electrical components for industrial and commercial projects, backed by global tier-one manufacturing partnerships.